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Injection Moulding

injection mouldingInjection moulding is a plastic moulding process in which plastic components are moulded under high pressure.

The first step in the injection moulding process is to manufacture a mould. The mould is unique for every component, but can be used many times. Some moulds has service life of many hundreds of thousands parts. Normally, the mould can be manufactured using machining or using wire or spark erosion.

When the mould is manufactured, it is clamped in the injection moulding machine. The clamping unit simply keeps the mould together. In the other end of the machine plastic granulates are fed into a heated cylinder which forces the plastic, which melts, into the mould under pressure. When the plastic hardens, the clamping unit opens so the final component can be removed.

There is a few aspects that determine which injection moulding job is suitable for a certain machine. The most important factor is the press force, simply the force with which the melted plastic is forced into the mould. A too weak force will end in a badly produced component, and a too strong force is uneconomical. There are also other factors to weigh in, such as length, width and depth, appropriate temperatures and cooling times. Injection moulding is suitable for medium to large sized batches as the initial cost for a mould is high but the the cost for every component is low.

Picture: Frontier Design Ltd

 
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Latest RFQs

Plastic & Rubber-Injection Moulding
Plastic & Rubber-Injection Moulding
Description: This buyer requires quotes on the attached injection moulded plastic part for them. As this is a new part for them there is no current spend known for it.
Plastic & Rubber-Injection Moulding
Plastic & Rubber-Injection Moulding
Description: This buyer from an information systems manufacturer is looking for a supplier to assist with Injection Moulding of the attached part. This is also being sent to Rapid Prototypers. This is a new part and therefore the annual volumes & spend is as yet unknown.
Plastic & Rubber-Injection Moulding
Plastic & Rubber-Injection Moulding
Description: Buyer/Supplier is looking for quotes to mould the attached Plastic clips for them. They anticipate they would be needing around 40,000+ of these every few months. This is a new venture and so no annual spend known at this stage
Plastic & Rubber-Injection Moulding
Plastic & Rubber-Injection Moulding
Description: This consulting engineering company would like contact from suppliers who meet the right criteria to help with the manufacture of a variety of components that will make up a handheld product. This will have curved surfaces and unusual shaping on the overall case. It will comprise of 20-25 different components. Year 1 quantities are expected @ 100,000 off per component with this rising in Year 2 @ 1,000,000 off per component. Suppliers will need to be able to make monthly deliveries
Plastic & Rubber-Injection Moulding
Plastic & Rubber-Injection Moulding
Description: Buyer from a manufacturer of Autosport accessories is looking for quotes on the attached parts. Both injection moulding & blow moulding involved for 7 different parts.
Plastic & Rubber-Injection Moulding
Plastic & Rubber-Injection Moulding
Description: This manufacturer of plumbing hand tools is looking for a supplier to carry out injection moulding of a cap for them. These are currently machined from rod, but feel that it may be more cost effective in the long run to mould them. Looking at single & multi impression on the tooling (1,4 & 8).
Plastic & Rubber-Injection Moulding
Plastic & Rubber-Injection Moulding
Description: The buyer from an industrial fan blower manufacturer is seeking a second source supplier who can offer injection moulding of nylon 6 motor spigots. Please quote for tooling in your quotations. This will be ongoing work to the successful supplier.
Plastic & Rubber-Injection Moulding
Plastic & Rubber-Injection Moulding
Description: Buyer from a manufacturer of retail fittings is looking for quotes on the attached moulded base. This is only a concept drawing. They are happy to supply a more comprehensive drawing and/or a solid piece that they presently use if required For packing purposes they need the base to be sent in component parts and assembled on site, as shown on the second page of the drawing. They would be happy to consider changes to the design to assist with the production process. They presently use around 11,000 of these bases annually and would require production runs of 2,500. Sample available to view. Annual spend on this process is approx £35,000. Tooling costs required
Plastic & Rubber-Injection Moulding
Plastic & Rubber-Injection Moulding
Description: Buyer from a design company is looking for a supplier to Reaction Injection Mould a lid for them. There are 25 off required per annum in bathces of 5 and is likely to be a 5 year ongoing contract. They are currently being made via another process and they are now looking at the feasibility of changing the manufacturing process.
Plastic & Rubber-Injection Moulding
Plastic & Rubber-Injection Moulding
Description: This breathalyser research company requires quotes for this component to be moulded from HDPE. As these are disposable items that need to be hygienically wrapped straight off the machine, a moulding company that has the additional packaging machinery in house would be preferential. An initial 1,000 off required with 500,000 off per annum after the proving run. Please see attached word document for full project requirements & target piece price.
Plastic & Rubber-Injection Moulding
Plastic & Rubber-Injection Moulding
Description: This enquiry would suit a supplier who have moulding facilities as well as tooling for the manufacturing of educational furniture. Please refer to the attached word document for all component details and full specifications. The buyer needs asap, the budget guidelines for both the tooling cost and part price based on a batch run of 2000 units. This is simply to establish the cost viability of the project.
Plastic & Rubber-Injection Moulding
Plastic & Rubber-Injection Moulding
Description: This fasteners manufacturing company require Urgent quotes for these Tapered Washers to be made from - Rilsan Nylon BMN P20. This is a new part so no annual spend is known yet. There is an Urgent order to place for 64,000 off - Suppliers must adhere to the drawing.
Plastic & Rubber-Injection Moulding
Plastic & Rubber-Injection Moulding
Description: This electronics development company are looking for a supplier who is able to assist with the design and development of a plastic orb that will be used for lighting. It is only the plastic parts that are required and so looking for the orb & disc as per the attached diagrams.
Plastic & Rubber-Injection Moulding
Description: This enquiry would suit a supplier who can offer moulding as well as tooling for safe covers. The tooling must be durable enough to withstand several hundred moldings as a minimum. There will be other smaller parts as well to quote on at a later date to the successful supplier. The buyer is open to suggestions on the manufacturing of this project, so supplier input welcome.

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Paul Norman Plastic Ltd

GL5 5EY , Woodchester

Penatube Ltd

RM13 8QT , Rainham

Pentech Moulding Co.Ltd

SL5 0BS , Colnbrook

Phoenix Engineering 2009 Ltd

RH13 5QR , Horsham

PJS Mouldings Ltd

B9 4DY , Birmingham

Plasmotec Ltd

NN13 7LE , Brackley

Plastic Moulding Solutions

NG17 5BF , Sutton in Ashfield

Plastic Mouldings Northern Ltd

DL14 6XB , Bishop Auckland

Plasticom Group Ltd

TN23 1EW , Ashford

Plastics 2000

BT28 2BP , Lisburn

Polydon Industries

DN1 2TE , Doncaster

PP Injection Moulds & Moulding Ltd

SN11 9EY , Chippenham

Precipart UK

BH22 0HN , Ferndown

Precision Engineering Ltd

NP25 5JB , Monmouth

Prestige Plastics

CV10 7HP , Nuneaton

Pro-Moulds (Midlands) Ltd

NG21 0RT , Mansfield

Pro2Pro Limited

TF1 7GZ , Telford

Progressive CNC Ltd

PE3 8YQ , Peterborough

Proto Labs Ltd

TF7 4QN , Telford

Protool Manufacturing Ltd

PO9 2NA , Havant

Quantock Plastics Ltd

TA4 4RF , Taunton

R & A Components

BB12 7BG , Burnley

R A Labone & Co Ltd

DE7 5TN , Ilkeston

R Bibby (Engineers) Ltd

PL17 7EB , Callington

Rapitypes Ltd

LE4 5DF , Leicester

Replas Machinery Ltd

SG14 1NN , Hertford

Rimplas Technologies

SS13 1DJ , Basildon

Roland Plastics Ltd

IP13 0RF , Woodbridge

Rutland Plastics Ltd

LE15 6NU , Oakham

S K Engineering

TN27 0PG , Ashford

Sanko Gosei (UK) Ltd

WN8 8EB , Skelmersdale

Scorpion Mouldings

MK46 5EA , Olney

Sharnold Ltd

NN15 5SQ , Kettering

Sigma Precision Engineering Ltd

PL7 5AW , Plymouth

Signal Plastic Components Limited

NE38 0AE , Washington

Skar Precision Mouldings Ltd

IP7 6AZ , Ipswich

South Coast Moulding Ltd

BH16 6LT , poole

Sovrin Plastics Ltd

SL1 4ST , Slough

Sparta Ltd

BB4 7AG , Rawtenstall

Spectrum Plastics Ltd

FY6 8JU , Poulton Le Fylde

SRM Mouldings Ltd

DE6 5EL , Hatton

St Davids Assemblies Ltd

SA62 6RY , Haverfordwest

Stirling Plastics Ltd

EN8 7NX , Waltham Cross

Strenco Tools Ltd

BS18 5EP , Southmead

Tanco Engineering Ltd

DN14 0QE , Hensall

Target Plastics Ltd

SE28 0AU , London

Tatra Plastics Ltd

HX3 8QD , Halifax

Techmould Ltd

BB4 4RX , Rossendale

Technical Moulding Services Ltd

LA12 9BN , Ulverston

Tex Industrial Plastics Ltd

DE24 8HL , Derby

Thermovac Plastics Ltd

WF12 9BS , Dewsbury

Tri-plas Mouldings Ltd

B38 9TS , Birmingham

TSR Plastics Ltd

NN9 5NX , Wellingborough

TT Audio Plastics Ltd

PE29 6EB , Huntingdon

Tyne Valley Plastics Limited

NE42 6PJ , Low Prudhoe

Uniplas UK Ltd

NG19 0FN , Mansfield

Vertex Mouldings Ltd

CT19 5DU , Folkestone

VIP Polymers

PE18 7DJ , Huntingdon

William Beckett Plastics

S9 1TH , Sheffield

Willis Engineering

NE36 0AB , East Boldon

Windsor Moulding & Tooling

CR2 6PF , South Croydon

Wright Plastics Ltd

LE16 7PH , Market Harborough

Wycombe Engineering Ltd

HP13 6AT , High Wycombe