The cutting of gears is a specialist process, which can be achieved through a variety of machining methods.
Broaching is often used to manufacture different designs of gear, which involves the use of a broach tool to remove material as required.
However, the most common method of gear cutting is hobbing, especially within the production of helical and spur gear designs. Using a hob - a cutting tool with design variants depending on the gear type - the teeth or splines are cut into the gear accordingly. This process is fully-automated through the use of a hobbing machine, which often cater for both small and extremely large gear designs.
Post project to suppliers with Gear Cutting capabilities
At this early design stage of the project, this company is looking for a supplier who can make a short run of differentials/half shafts for a design of trike which will be converted from a motorbike, using a differential design very similar to that of a three-wheeled car. The engine will be 60 brake horsepower and the differential is to weigh approximately 40kg in total. This project will suit members with gear cutting capabilities. Although this project calls for 1 off to be quoted, the buyer is currently looking for expressions of interest rather than quotations at this time. Those that are interested in being considered for this job are asked to make contact with the buyer directly to discuss; in addition, this could result in further opportunities once quality and reliability have been proven.
This manufacturer of conveyor systems is currently quoting for a new system and would like the assistance of a supplier who can produce the attached pulleys. This company currently spends over £100,000 a year on subcontract machining services and although this is currently a one-off requirement, it may be repeated in line with client orders moving forward.
This manufacturer, who pioneers the development of autofocus lenses and currently spends approximately £500,000 on outsourced machining each year, would like to hear from suppliers who can assist with both the cutting of the attached free-issue parts to the required length, as well as companies who can manufacture the end requirement from scratch. The buyer is taking delivery of the initial order at the end of October and will have an immediate requirement to have them cut to length. This initial requirement is a prototype, but this is to be repeated in increasing quantities going forward, in line with sales requirements.
IMPORTANT: There is a non-disclosure agreement running with this enquiry. Please print this off, complete ALL sections, sign and date it and return the page to sourcing@qimtek.co.uk or fax 01256 394600. Once received, all drawings and documents will be released to your account.
A Qimtek member who spends in excess of £15,000 a year on machining services has a requirement that is outside of their in-house capabilities. They are looking to work with an external supplier who has the capacity to machine pinion gears on their behalf. Although this is a one-off requirement, the client has advised that they may have a similar requirement in the near future, which which the successful supplier will be asked to assist.
The assistance of a new supplier is required by this company, who spend over £100,000 a year on subcontract machining. They require internal helical rings which will need to be cut by a third party, for end use within sweet wrapping machinery for the food & beverage industry. This is an ongoing requirement, making it ideal for companies that would like to supplement their long-term customer portfolio.
An ongoing production partner is sought to assist with the gear cutting and machining of the attached chain link. Destined for use within a range of bicycles, this is only one part from the total set that will be required; the drawings for the remaining parts will be issued to the chosen supplier after samples have been received and the quality approved. There is an immediate order to place for this enquiry, which is expected to be repeated in larger volumes going forward, in line with sales requirements.
This buyer, a manufacturer of British sports cars, seeks the assistance of a supplier with the necessary capabilities to produce a new design of steering column spline. Quotes are required for batches of 15 off at this time. Owing to the buyer's impressive £500,000 annual machining spend, the chosen supplier will be given the opportunity to develop an ongoing relationship and assist within further machining projects moving forward.
This new buyer to Qimtek has an order to place for the manufacture and assembly of the attached gears and cutters. which will be used as part of machinery for the food and beverage industry. These were previously made using additive manufacturing processes as one whole piece, however, the printed materials used were not food grade, which is now essential. Quotes are required for 1 off, 50 off and 100 off assemblies. A low number of sets will be ordered initially but once tested and approved, this will lead to higher volumes once full production is underway. Delivery of the first batch within 2 weeks ideally is important, although if it takes a little longer, this will be accepted. Quality and accuracy is critical for these components.
IMPORTANT: There is a non-disclosure agreement running with this enquiry. Please print this off, complete ALL sections, sign and date it and return the page to sourcing@qimtek.co.uk or fax 01256 394600. Once received, all drawings and documents will be released to your account.
This client, a manufacturer of ramps who spends £100,000 a year on subcontract machining services, requires quotes for the attached bevel gears. There is an immediate order to place for 100ff and 200ff with delivery required by 09/09/2019. This is an excellent opportunity for those looking to add a high spending account to their customer portfolio.
IMPORTANT: There is a non-disclosure agreement running with this enquiry. Please print this off, complete ALL sections, sign and date it and return the page to sourcing@qimtek.co.uk or fax 01256 394600. Once received, all drawings and documents will be released to your account.
This manufacturer of bag packaging equipment, who outsources approximately £350,000 worth of machining each year, is in urgent need of a supplier who can assist in the immediate manufacture of the attached pulley gears. There is an immediate order to place for the initial quantity: required for a presentation, and the potential for ongoing batches moving forward.
Our company was founded in 1984 by Leon Rymer offering quality mechanical engineering services across Yorkshire and the North East. Leon’s hard work and meticulous attention to detail soon grew a reputation and forged solid relationships with his customers, the business has expanded over the years branching out to other fields of engineering and developing into the ‘go to’ company we are today.
ISO Approved Machinists & Fabricators based in Basingstoke, Hampshire.
Established in 1984, Lada Engineering Services Ltd has grown steadily up to the 70 employed today from its modern 45,000 Sq Ft Factory. The company has a £5m turnover and owns its own building. In fact Lada Engineering Services Ltd own the entire industrial estate. Lada Engineering purchased Vickers Business Centre in 1997 and appointed Hydon as Managing Agents for the site.
Formed in 1969 and based in the heart of Birmingham, Premax Engineering offers a unique service to customers. Besides all the onsite facilities that include CNC turning, CNC milling, manual turning and milling, jig boring, universal and surface grinding plus bench work fitting and assembly.
Kenworth Engineering is a Precision Engineering company based in Grimsby, North East Lincolnshire. Established in 1992, we specialise in the manufacturing of bespoke machined components and serve a wide variety of industries across the UK ranging from the local food factories to more complex parts found in the Renewable and Oil & Gas industries.
ISO 9001 Approved CNC Precision Machinists, Chesham
We are a customer focused company that supplies many customers from a diverse range of industries including Aerospace and Motorsport as well as general machining using a wide range of materials from Inconel,Titanium to Aluminium and Plastics.
JRM Advanced Engineering was established in 2008 with the goal of becoming one of the best specialist engineering businesses in the UK.
Thanks to significant investment in state-of-the-art, computer-controlled machinery and the recruitment of highly-skilled engineers and fabricators at our headquarters in Daventry, Northamptonshire, we have earned a reputation for delivering high-quality engineering projects ahead of schedule and to exact specifications.
Full Turnkey: Prototyping, Manufacturing and Assembly Specialists.
WCM uses the latest manufacturing technologies combined with traditional engineering skills to provide a manufacturing service that offers a full turnkey service emcompassing Product Development, Rapid Prototyping, Tooling and Low to Medium Volume Production using a variety of materials to suit product, assembly and system requirements.
The cutting of gears is a specialist process, which can be achieved through a variety of machining methods.
Broaching is often used to manufacture different designs of gear, which involves the use of a broach tool to remove material as required.
However, the most common method of gear cutting is hobbing, especially within the production of helical and spur gear designs. Using a hob - a cutting tool with design variants depending on the gear type - the teeth or splines are cut into the gear accordingly. This process is fully-automated through the use of a hobbing machine, which often cater for both small and extremely large gear designs. 
