Pioneer Welding Company (2002) Ltd
Profile
Pioneer is a one stop shop for quality sheet metal products. Manufactured by a workforce of 50 highly skilled and organised staff using the very latest machinery within our own 32000 sq ft factory.
Based in East Kent for more than 50 years we have been providing our customers with a nationwide level of service second to none. Backed up by dedicated staff we aim to deliver quality work at competitive prices.
With the ability to produce anything from an urgent prototype to large production runs, we can adapt to our clients needs quickly and efficiently.
The in house services we provide include CAD design & development, CNC controlled fabrication (Laser, Punch, Fold), Machining, Welding, Polishing, Powder Coating, Assembly (including electrical), delivery and service support. All ISO9001 certified.
Clients
Our client base is nationwide and includes financial, retail, defence, construction, security, architectural, telecoms, point of sale and medical.
Equipment
Design: SolidWorks,Radan Cad/Cam
Guillotines: Safan HT 2500mm x 6mm NC
Laser cutting: Trumpf 1030 Fiber laser.
Punching Machines: Trumpf 200 rotation CNC; -Trumpf 2000R rotation CNC; -Pierce All Titan CNC; -Rhodes 25T Manual
Corner Notchers: Amada 260mm x 6mm & Euromac 220mm x 6mm Vari Angle
Pressbrakes: 4 no. Amada CNC 7 axis. 3 mtr, 2.5 mtr, 2 mtr, 1.5 mtr.
Tube Bending: Anglia Hydraulic Power Bend
Welding: 6 no. Permanent Bays all with MIG & TIG.
SpotWelding: -25, 40 & 50 KVA 6mm Max
Fastener Installation:2 no. Pemserter insert presses.
Machining: Centre Lathes, Vertical Mills Horizontal Mills,Capstan Lathes,
Drilling :Various Pillar, Radial & Bench, Tapping Machines
Grinding & Fettle: Plough & Surface Grinders;3 no. Extracted Fettle bays; 2mtr flat bed sander.
Polishing: Canning 2870 rpm pedestal polisher
Finishing: 3 mtr Wash & Phosphate plant; Stove Enamelling, Powder and Electrostatic Nylon Coating with Conveyorised track, Radiant Tunnel Oven and internal 3mtr cube box oven.
Assembly: Fully Equipped Electrical and Mechanical Assembly department.
Transport: Renault Midlum Lorry, Renault Master and two Vauxhall Vivaro vans.
Capabilities
Processes
- Drilling
- Milling, Low Volume
- Tapping
- Turning, Low Volume
- Machining with Fabrication
- Special Purpose Machines
- Laser cutting, tube
- Cleaning
- Zinc plating
- General Sheet Metal (2mm to 6mm)
- Presswork
- Rolling
- Tube Bending & Manipulation
- Fine Limit Sheet Metal (up to 2mm)
- Heavy Sheet Metal (6mm+)
- Light Fabrication (under a tonne)
- Brazing
- Control Panels
- Electromechanical Assembly
- Polishing
- Plating
- Powder Coating
- Spray Painting
- CNC Machining, Low Volume
- Laser Cutting
- Punching
- Press brake work
- Mig
- Tig
- Arc
- General Fabrication (over 1 tonne)
- Machining, Prototyping
- Enclosures
- Design
- Design, CAD
- Design, Mechanical
- Fabrication with Machining
- Prototyping
- Architectural Steelwork
Materials
- Brass
- Mild Steel
- Zinc
- Stainless Steel
- Plastic
- Iron
- Aluminium
- Carbon steel
Approvals
- ISO 9001
- MOD