A new carbon footprint calculator for metal polishing has been created thanks to a collaboration between industry and academia.
Professional Polishing Services (PPS), which has created three new jobs in the last twelve months, has tapped into funding and advice from the University of Birmingham’s ATETA programme to develop a digital process that will help it identify thousands of pounds of savings on energy costs.
The project has involved mapping out the manufacturing flow and installing high-end data logging sensors in key places to monitor real-time power consumption of industrial equipment.
Several variables, including type of material and speed of job, are factored into the equation to provide robust calculations that work out PPS’ carbon footprint and identify where savings can be made.
The West Bromwich-based company is not looking to keep this IP to itself, instead it is planning to roll-out the calculator to the rest of the finishing sector in a bid to help industry move towards Net-Zero.
Kirsty Davies-Chinnock, Managing Director of Professional Polishing Services, commented: “Our bespoke stainless steel and non-ferrous polishing services are energy intensive, so it made perfect sense for us to look at how we could monitor costs – especially with prices going through the roof.
“As a SME, it’s sometimes difficult to make the time or spare the money for non-core activities. That’s why tapping into the ATETA programme and all the academic expertise that came with it was a no-brainer and has resulted in such impressive progress.”
She continued: “We now have a carbon calculator that can instantly work out the footprint of each of the jobs we put on our lines, and this is fantastic information to have. It gives our production team the opportunity to look at how we save energy, making us more competitive in the process.
“The next step will be to roll this out to the rest of our sector and we’re already talking to the University and our competitors to see exactly how we do this.”
Professional Polishing Services works with a client base that spans the world, with its efforts seen as far afield as Hong Kong and Australia.
The company’s reputation for quality - all processes are governed by ISO 9001:2015 - and its commitment to fast lead times has seen it grow sales by £500,000 since Covid-19, taking it to £2m by the financial year-end.
Its strategy focuses on combining investment in the best equipment and the best people with a desire to tap into the knowledge of local Universities, already taking on two interns from WMG to improve manufacturing efficiencies and process flow.
Kirsty Davies-Chinnock concluded: “The carbon footprint calculator is for specific industries/processes and takes a much deeper dive into the data and, importantly, how manufacturers can offset some of the findings. It’s a very powerful weapon in the fight against emissions.”