Electron Beam Processes Ltd
Profile
EBP was formed in 1966 to offer Electron Beam Welding as a service to Industry, we have now developed our company to be Total Service Provider.
EB Welding is still at the heart of our business, and we are the most experienced EBW specialist in Europe, We carrie approvals from NADCAP ASA7114 NDT & X-RAY NADCAP AS7110 WELDING AND BRAZING B.S.I9001:2000 ROLLS ROYCE including SENSITIVE AND CRITICAL PARTS and C.A.A. and from leading companies in Aerospace, Motorsport and Industry
We can now offer much more than just our welding capability; our services include Total Manufacture and Project Management
Our facilities include; 4 EB Welding Machines, 8 CNC Machining Centres plus conventional equipment, Non-Destructive Testing including X-ray, Specialist TIG welding, Heat Treatment and Clean Room assembly and Test.
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Clients
Rolls Royce Westlands BAe Systems ITP spain Expro group Schlumberger Alstom Power Tech
Equipment
HSDE 956 150kv x 25kw partial vacuum
2730mm x 2430mm x 1730mm chamber
CNC control 1.2 ton capacity
CVE 111
60KV X 4KW High vacuum
340mm x 340mm x 340mm chamber
bought in 2008
HSDE 733
150kv 6kw partial vacuum
2260mm x 920mm x 920mm chamber
HSDE 433
150kv 6kw partial vacuum,
1940mm x 920mm chamber extensions to
3800mm x 920mm x 920mm and 250mm dia. x 3500mm
Conventional Welding
Weldlogic fully programmable CNC welding lathe with intergrated wire feed
solid state power source with micro-plasma,
pulsed T.I.G. and fully programmable
weld cycles including touch and retract
3 meter glove box bought in 2008
3 x Hitachi AD GP300
Solid state AD/DC T.I.G. set
Hitachi 150 PNG
solid state DC T.I.G. set
Linear & rotary weld traverse system
wirefeed
Heat Treatment
Heraeus 600 x 600 x 600
650°c oven
Clean Room
Class B - Temperature and humidity
controlled clean room for assembly
and test of critical and sensitive
components
Machining And Toolmaking Equipment
Puma MX2100ST The integration of a machining centre with a tuning centre provides unmatched flexibility in a wide variety of workpiece configurations. From simple turning and milling, to complex multi-axis simultaneous machining, all operations can be completed in one machine. Off-centre Y-axis machining and milling of angled surfaces with the B-axis greatly increases the range of milling applications.
Mori Seiki 25L CNC lathe with C & Y axis, live tooling, 75mm bore, 250mm dia
Virtual Gibbs CAD/CAM system
Feature Cam Solid model CAD/CAM system
Cincinnati Sabre 750 4 axis VMC
Cincinnati Arrow 500 4 axis VMC
Colchester Tornado 100 CNC lathe
52mm bore 200mm dia. x 300mm with Bar Feeder
Cincinnati 250 CNC lathe
91mm bore 300 mm dia. 500mm with Bar Feeder
Colchester Combik-4 slant bed
CNC Lathe 100mm bore, 600mm swing, 2000 mm bed
Shizuoka Universal Turret Mill with DRO
Harrison M390 Lathe with DRO
J & S 1400 Surface Grinder
3 x Bridgeport Universal Turret Mills with DRO
Capabilities
Processes
- Milling, Medium Volume
- Machining, High Precision
- Machining, Multi-Axis
- Milling, High Volume
- Milling, Low Volume
- Turning, High Volume
- Turning, Medium Volume
- Turning, Low Volume
- Machining with Fabrication
- CNC Machining, Medium Volume
- CNC Machining, High Volume
- Laser welding
- Pressure & Vacuum Vessels
- Brazing
- CNC Machining, Low Volume
- Mig
- Tig
- Arc
- Machining, Prototyping
- Fabrication with Machining
- General Heavy Fabrication 15mm Plus
- Electron Beam Melting - EBM
Materials
- Magnesium
- Copper
- Brass
- Mild Steel
- Bronze
- Other Exotics Materials Not Listed
- Zinc
- Hi Temp Exotic Alloys
- Tool Steel
- Stainless Steel
- Titanium
- Aluminium
- Carbon steel
Approvals
- ISO 9001
- BAE