Warren Services Ltd – ISO 9001 Certified Fabrication, Machining and Finishing Services Services in Suffolk
Manufacturing Capabilities
Services
- Drilling
- Metal Injection Moulding
- Milling, Medium Volume
- Machining, High Precision
- Machining, Multi-Axis
- Machining, Plastics
- Milling, High Volume
- Milling, Low Volume
- Tapping
- Turning, High Volume
- Turning, Medium Volume
- Turning, Low Volume
- Wire Erosion
- Machining with Fabrication
- Special Purpose Machines
- Machining, Large 1m Plus
- Die Casting, Gravity
- Wet painting
- CNC Machining, Medium Volume
- CNC Machining, High Volume
- Forging
- General Sheet Metal (2mm to 6mm)
- Roll Bending
- Rolling
- Laser welding
- Fine Limit Sheet Metal (up to 2mm)
- Light Fabrication (under a tonne)
- Robotic Welding
- Electromechanical Assembly
- Shot Blasting
- Powder Coating
- Spray Painting
- Metal Spraying
- CNC Machining, Low Volume
- Laser Cutting
- Water Cutting
- Press brake work
- Mig
- Tig
- Arc
- Onsite
- General Fabrication (over 1 tonne)
- Machining, Prototyping
- Enclosures
- Design
- Design, CAD
- Design, Mechanical
- Drafting Services
- Fabrication with Machining
- Investment / Lost Wax
- Die Casting, Pressure
- Sand Casting
- Shell Moulding
- Prototyping
- General Heavy Fabrication 15mm Plus
- Assembly
Materials
- Brass
- Mild Steel
- Stainless Steel
- Plastic
- Aluminium
- Carbon steel
- Duplex Stainless
Approvals
- ISO 9001
- Coded Welding
- ISO 14001
- ISO 45001
- Cyber Essentials
- UL Approved
- EN 1090
About Warren Services Ltd
Complete Manufacturers - Machining Sheet Metal & Fabrication
3,000 sq metres of shopfloor area with new offices givings us a modern and well equipped factory with new machinery and cutting edge IT systems. The space is split into 1000 sq metres of CNC machining, 1000 sq metres of welding, fabrication and finishing and 1000 sq metres of water jet, laser and folding. Our assembly processes are located in a separate 1500sq meter facility just around the corner from the main factory.
Manufacturing Services
- Precision machining (CNC milling and turning, including large parts)
- Laser cutting & water-jet profiling of sheet, plate and other materials
- Fabrication & welding (large structures, heavy plate, stainless, aluminium)
- Electro-mechanical assembly & machine build (mechanical, hydraulic/pneumatic, wiring, control systems)
- Finishing services (shot blasting, powder coating, wet spray, surface treatment)
- Turnkey procurement, project management & supply chain coordination for complex manufacture and assembly.
- Standards
- ISO9001
- ISO14001
- ISO45001
- EN ISO 3834-2 comprehensive welding quality standard
- EN-1090 EXC3 Steel and Aluminium
- DIN 2303 Q2 BK2
- CSWIP 3.2.1 Senior Welding Inspector
- Responsible Welding Coordinator qualified to International Welding Specialist level.
- Qualicoat painting
- Cyber Essentials Plus
- Carbon Neutral accreditation
Equipment
Machining Equipment:
- 7 CNC milling centres with auto tool change both vertical and horizontal
- 5 axis milling machine
- 4 CNC single station mills
- 9 CNC turning centres including bar feed, twin spindle and driven tooling.
- 2 long bed lathes – up to 4m between centres * D800mm
- 2 Sliding head auto with bar feed up to 32mm dia
- Agie Charimilles - Wire eroder CUT20
- Agie Charimilles - Drill (spark eroder)
- Washing system - Duo 400
- Fixed table CNC Travelling Column Bed Milling Machine
Fabrication, Welding & Finishing
- MIG welding
- TIG welding
- Shot blasting room L8m x W3.5m
- Shot blasting room L10m x W5m x H4m
- Kephos paint spraying - a high performance black coating giving automotive quality durability.
- Paint spraying booth L10m x W5m x H4m
- Powder coating
Laser and Folding Cell
- Cutting - 3 metre x 1.5 metre bed
- 20mm thickness in mild steel
- 10mm thickness in stainless steel
- 4mm thickness in aluminium
- Pallet Tower - Auto load & unload, giving us 24hr running capacity
- Folding (CNC) - 220 tonne capacity
- 4m bed - wide ranging tooling
Electromechanical Assembly and Testing
Increasingly our customers are requesting that we provide a complete manufacturing solution.
We have an assembly and test capability to meet this requirement.
Solutions we have provided include:
Dedicated site especially for assembly of customer's complete products
100+ part assembly of safety critical theatrical equipment – comprising in-house manufacture, wiring and testing
Jigging fixtures for car door panel manipulation
Production and assembly of a unique fire suppression system for an associated company
Suction nozzles completely assembled ready for production line
Dump frames completely assembled ready for production line
We can offer fully qualified electricians to wire up complete assemblies
Storage facilities for prior shipping of goods
Assembly of larger structures for bespoke fabricated builds
Industries and Clients
- Defence & military engineering
- Renewable energy / energy sector
- Food manufacturing / processing equipment
- Industrial automation, machine builders & specialist vehicle manufacture
- Architecture, infrastructure & large metal fabrications
- Agricultural & off-road equipment manufacturing
