Qimtek

Profile

Warren Services was founded in 1990. The company is proud of its record of providing high quality manufacture of components and mechanical / electrical sub assemblies to agreed schedules.

We moved into our existing premises in 2005. The factory was completely renovated and redeveloped, providing 3,000 sq metres of shopfloor area and new offices which gives us a modern and well equipped factory with new machinery and cutting edge IT systems.

The space is split into 1000 sq metres of CNC machining, 1000 sq metres of welding, fabrication and finishing and 1000 sq metres of water jet, laser and folding.

Our assembly processes are located in a separate 1500sq meter facility just around the corner from the main factory.

Services

Our Services - Turn Key Solutions

Technical Design
Working Closely with customers specialising in problem solving, project managing, value engineering and custom design offering Turn Key Solutions.

Precision CNC Milling and Turning
In total we have 25 machines, the majority of which are CNC controlled. Milling capability extends to both vertical and horizontal machines. CNC sliding head with bar feed. CUT20 wire eroder for high precision components.Turning capability includes a 4m between centres lathe with 470mm swing over the cross slide and travelling steady.

Fabrication, Welding and Finishing
Large scale fabrications of up to 25m in length, in varying materials, are within our capability. Finishing processes include shot blasting, spray painting and powder coating.

Electromechanical Assembly and Test
Increasingly our customers are requesting that we provide the complete manufacturing solution. We are able to offer this in a dedicated assembly site with fully qualified electricians and fitters.

Dynamic Water Jet Cutting
Water is pressurised to 60,000 psi and forced through a diamond or sapphire orifice ranging from 0.1 0.25mm. The result is an extremely fine bead of water which will cut through almost any material.The cut is clean and accurate. The dynamic head provides a straight square edge to the finished profile reducing the need for machining.

Laser and Folding Cell
4kW CNC laser profiling centre and a 220 tonne 4m CNC seven-axis press brake complete with a space-saving automation tower that stores 8 pallets of raw material and automatically loads and off loads sheets. All arranged in a 'cell' with full IT integration between laser cutter brake press and office. Allowing 24 hour running.

Business Systems
We have developed long term relationships with many of our suppliers, to the extent that our site has been used as a showcase facility for their products and services. Information technology is extremely important to us, we invest in robust systems to give us, and our customers, a competitive edge as well as piece of mind. Ensuring seamless transition from order to completed product.

We have all the following accreditation

PAS 99 – Integrated Management Registration

ISO 9001 – Quality Management Systems

ISO 14001 – Environmental Management System

OHSAS 18001 – Occupational Health & Safety Management  System

Equipment

Machining Equipment:

  • 7 CNC milling centres with auto tool change both vertical and horizontal
  • 5 axis milling machine
  • 4 CNC single station mills
  • 9 CNC turning centres including bar feed, twin spindle and driven tooling.
  • 2 long bed lathes – up to 4m between centres * D800mm
  • 2 Sliding head auto with bar feed up to 32mm dia
  • Agie Charimilles - Wire eroder CUT20
  • Agie Charimilles - Drill (spark eroder)
  • Washing system - Duo 400
  • Fixed table CNC Travelling Column Bed Milling Machine

Fabrication, Welding & Finishing

  • MIG welding
  • TIG welding
  • Shot blasting room L8m x W3.5m
  • Shot blasting room L10m x W5m x H4m
  • Kephos paint spraying - a high performance black coating giving automotive quality durability.
  • Paint spraying booth L10m x W5m x H4m
  • Powder coating  

Laser and Folding Cell

  • Cutting - 3 metre x 1.5 metre bed
  • 20mm thickness in mild steel
  • 10mm thickness in stainless steel
  • 4mm thickness in aluminium
  • Pallet Tower - Auto load & unload, giving us 24hr running capacity
  • Folding (CNC) - 220 tonne capacity
  • 4m bed - wide ranging tooling

Electromechanical Assembly and Testing

Increasingly our customers are requesting that we provide a complete manufacturing solution.
We have an assembly and test capability to meet this requirement.

Solutions we have provided include:

Dedicated site especially for assembly of customer's complete products
100+ part assembly of safety critical theatrical equipment – comprising in-house manufacture, wiring and testing
Jigging fixtures for car door panel manipulation
Production and assembly of a unique fire suppression system for an associated company
Suction nozzles completely assembled ready for production line
Dump frames completely assembled ready for production line
We can offer fully qualified electricians to wire up complete assemblies
Storage facilities for prior shipping of goods
Assembly of larger structures for bespoke fabricated builds

Contact

Address
4 Fison Way
Thetford
IP24 1HT
United Kingdom
Number of employees
101 - 200
Turnover
£8,579,900

Capabilities

News

More skills, less waste

09 May 2018 by Warren Services Ltd

CNC machining and fabrication specialist Warren Services cut waste by 50% thanks to a bespoke consultancy scheme delivered in conjunction with the Manufacturing Growth Programme (MGP).

Thetford-based Warren Services identified that the level of waste in the company was excessive and set out to improve the situation by empowering and upskilling its staff.

The company saw a particular problem around its quality control procedures and knew it was time to take action, tapping into external expertise to make an initial saving of £50,000.

Growing engineering firm restructures and looks to digital future

08 May 2017 by Warren Services Ltd

Founder and chairman of Warren Services, Richard Bridgman will make way for his son and current managing director Will Bridgman to become chairman, with overall responsibility for the business. A keen technologist, Will says “ I want to keep the company at the forefront of new digital technology that is driving the next industrial revolution. We are aiming for 50 per cent growth in the next three years.”

Looking to a digital future

03 May 2017 by Warren Services Ltd

Thetford-based Warren Services is making changes to its management board to prepare for planned rapid growth.

Founder and chairman Richard Bridgman will make way for his son and current managing director Will Bridgman to become chairman, with overall responsibility for the business.

A keen technologist, Will says “I want to keep the company at the forefront of new digital technology that is driving the next industrial revolution. We are aiming for 50% growth in the next three years.”

Warren Services Ltd Complete manufacturers based in Norfolk

28 Jul 2016 by Warren Services Ltd

Longstanding members since 2012, Warren services have been ideal members, using the service effectively and efficiently. They have secured over £49,000 worth of initial order values to date, which has transpired into established relationships with buyers, who now provide even more work directly to them.

Sales & Marketing Manager Sophie Hall is extremely pleased with the service provided – “By having the Qimtek membership, its like having a full sales team working the country, developing genuine sales leads for us.”

Warren Services has now been a Qimtek supplier for over a year. Sophie Kelly explains why.

11 Dec 2013 by Warren Services Ltd

Being on the Qimtek Supplier List provides an excellent, cost effective way to generate new business opportunities.  Since subscribing to Qimtek we have successfully secured over £200,000 of new business. We see a lot of potential for long term relationships from our new customers. 

The RFQ information is very easy to access and their Customer Care Managers are very professional and very helpful.

 We are a proactive business, so once we’ve identified a viable opportunity we respond with an indication of interest through the easy to use Qimtek website.

Warren Services Designer

07 Dec 2012 by Warren Services Ltd

Warren Services is delighted to introduce Christian Deas, its Technical Design Manager who is heading up the new design facility at the ever growing Thetford based precision engineering company.